Research Facilities

Furukawa-Sky manufactures a vast range of products, from rolled and extruded materials to cast and forged products, as well as processed aluminum products that are fabricated from these materials. The fields using these products are just as diverse, from daily necessities, such as aluminum foil, to the aerospace industry, including the material for the fuel tank used in H-II rockets.

Given the extensive range of research themes drawn from this vast array of products and applications, the Technical Research Center promotes cross-sectional research and development practices that integrate basic research with specific research efforts that are commonly being conducted in various business units. We fully intend to deepen our basic and fundamental technologies behind all products and to accelerate the development of innovative, next-generation products and technologies. These goals can be accomplished through close cooperation with factory-based R&D divisions, which conduct specialized R&D for each product and/or customer, and by gathering researchers who can work on individual products and technologies in order for them to engage in deep, comprehensive exchanges and dialogs.

We have also strengthened our role as the company's analysis center through the introduction of a lineup of cutting-edge evaluation equipment including a full-spec transmission electron microscope.

The building that houses the Fukaya Technical Research Center has been coated with FUSCOAT CLEAN®, a stain-resistant, pre-coated aluminum material developed by Furukawa-Sky, on all external walls, and the building also offers universal accessibility with elevators and level access, thereby embodying the principles behind the revised "Heart Building Law" ("Act on Buildings Accessible and Usable by the Elderly and Physically Disabled").

The building also features open spaces for relaxed gatherings, and large meeting rooms in which study sessions can be conducted by both in-house and guest instructors. The layout was developed with a strong emphasis on offering a liberating space where researchers working on projects with different themes can actively collaborate with each other.

Major Research Themes

  • Technologies related to materials development
  • Process design
  • Application and processing
  • Manufacturing
  • Evaluation

Research Results

The Furukawa-Sky Review section introduces the Furukawa-Sky Group's research achievements.

Column 1Development of an Automobile Panel Material by Integrating Different Research Themes

Cross-sectional R&D conducted at the Technical Research Center significantly contributes to the creation of a number of original technologies. For example, the development of automobile panel material, which won the "Nikkei Superiority Award for Excellent Products and Services," and the "Japan Aluminum Association Technology Award" in 2004, resulted from the integration of two different technologies. One technology focused on the control of crystallized grain structures, which followed the research into super-plastic aluminum materials. The other technology was a blow-forming method that was derived in the pursuit of processing technologies related to complex-process molded products. Looking ahead, we will continue to bring together technologies across ever wider fields to promote rapid, innovative development.

Column 2Government Project — Development of Environmentally Sound "G" (Green) Hydrogen Purification

We participate in the project sponsored by the Ministry of the Environment, entitled "Development of a "G" (Green) Hydrogen Society in the Honjo/Waseda Area," which is being conducted in collaboration with Waseda University and other companies. Today, the Technical Research Center has established and is operating a pilot plant to examine the purification and re-use of hydrogen from oxidized aluminum called dross, which is a byproduct of aluminum melting and casting processes. The core element behind this project is this plant, which enhances cooperation toward realizing a hydrogen-based society. Through our involvement in the development of leading-edge technology associated with this project, we expect to contribute to environmentally sound practices and activities that address global warming, as indispensable aspects of our corporate responsibility.

Location

1351 Uwanodai, Fukaya-shi, Saitama 366-8511
TEL: 81-48-572-1318 FAX: 81-48-573-4418

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